Go Big with Sport Stitch Appliqué on 7-Panel Caps

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Most logos look fine on a standard cap, but a 7-panel gives you a much larger front panel. That extra space deserves a decoration that does not get lost.

Sport Stitch appliqué is a premium, varsity-inspired option built to fill that space with impact.

What is Sport Stitch?

Sport Stitch (also called Sim Stitch) is a layered appliqué technique that creates a bold, collegiate look for custom headwear.

  • Two layers: every design uses a durable twill base with a top layer.
  • Stitched edges: zig-zag borders deliver that classic varsity vibe.
  • Color range: twill, felt, and thread options to match your brand palette.
  • Sized for hats: ideal up to 4" wide × 2.375" tall.

Best results: simple, bold logos such as varsity lettering, clean marks, or strong scripts.

Why it works on 7-panel caps

  • The larger front panel acts like a mini billboard for your brand.
  • Appliqué is designed to be big and legible from a distance.
  • The stitched finish reads premium on and off camera.

Order details

  • Minimum order: 24 pieces
  • Max appliqué size for hats: 4" × 2.375"

Pricing

Tiered to reward volume while keeping the entry point accessible:

  • 24 pcs — $39 each
  • 48 pcs — $37 each
  • 96 pcs — $35 each
  • 144 pcs — $33 each
  • 288+ pcs — $31 each

See Sport Stitch in action

Ready to flex your logo?

Sport Stitch is built for brands that want a bold, stitched look at eye level.

  • Starts at 24 pieces
  • Samples available
  • Two-layer appliqué with a twill base

Request Your Quote

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